The maintenance of electric forklift

Electric forklift is more common truck types, as short-distance transport of goods vehicles, regular carrying heavy goods, to a small failure, prolong forklifts life, regular maintenance is necessary, here under the electric YTO rough terrain forklift maintenance skills .

A circuit system

1, check the sensitivity of the control system. Forklift .

2. Check the contact point for wear.

3, check the light signal system, if necessary, replace the bulbs and fuses.

4, check and adjust the ratio of sulfuric acid batteries, cleaning the cell surface, tighten battery terminals.

5. Check lifting, driving and hit carbon pump.

6, insulation and connecting parts whether damaged or loose.

7, the overall circuit dust.

Second, the transmission system

1. Check tire screws and tires .

2. Check and adjust the brake system and joint activities with butter.

3, cleaning rotating bearings, and add lubricant . Electric China rough terrain forklift .

4. Check the automatic gearbox system, for automatic gearbox and replaced the filter.

5, cleaning gear boxes and gear oil change.

Third, the chain assembly

1, check lift chain, cracks, damage.

2, cleaning driving chains, bearings and add lubricant .

3, clean up the lift chain, the chain axis and add lubricant .

Fourth, the hydraulic system

1, if necessary, adjust, clean up the hydraulic oil valve.

2, check the hydraulic pump, oil pipes, fittings and seals, etc. are not leaking.

3, clean up the hydraulic tank, hydraulic oil and clean up the filter change. Manual forklifts .

The use of forklift

Various attachments and more from the short piston cylinder, high pressure hose, hose winder, quick connectors, circular ring, is a dedicated parts and other components. These parts can be cleaned with reference to the general hydraulic parts, and maintenance. Re-attachment should be noted that in addition to the use of oil leaking pipeline system, cracking and other anomalies, but especially the case with the allowable load, lifting height, size and scope of the case with the goods, the width of the run-time, shall strictly according to performance parameters attachments execution, we can not overload, but not partial load. For partial load operation, small tonnage truck with attachments, short partial load range should be within + -150mm.

In forklift spare parts use, paired two goods cross on thick, fork length should be approximately equal. After two forks mounted on the fork, then it should be kept on the same horizontal plane. Must strictly abide by the rules, do not allow overloading or long-distance transport of goods; or again when carrying long objects gravity position can not be determined, to have someone directing, and be careful. Pork on a skewer with a cargo of goods, the fork should be suitable for the load from the width of the fork is inserted beneath the load as deep as possible, with minimal post-mast tilt to stabilize the load after load to prevent sliding, down load, allows a small amount of mast forward in order to secure cargo and out of the fork down. When the job, the fork should be in the form of low-speed to 30 ~ 40mm from the ground is appropriate, should be appropriate to the door frame backward, driving shall be arbitrarily raise or lower the off road rough terrain forklift, may not turn across the slope and driving on the ramp, not allowed to use pallet fork approach unloading; not allowed to use forks directly Scraper dangerous goods and flammable materials such as; not allowed to use a single job or inertial force fork forks goods; better not use round or braking inertia Humping Easy roll goods.

Forklift Safety Accident combustion equilibrium analysis

Internal combustion counterbalanced Lpg Gas Forklift truck is, we often say, it is generally based on diesel or gasoline engine as a power source. Is now being widely used in railway stations, docks, workshops, warehouses, logistics centers and other places, is mechanized loading and unloading, stacking, the ideal distance transport and logistics equipment integrated operations, is the most widely used motor vehicle factory currently has the largest amount of one kind.

According to state departments of enterprises nationwide casualty statistics show that most casualties occur plant transportation accidents, accounting for about 25%. Here are some of the main truck accidents occur:

Forklift accidents occur mainly due to:

(A) violation posts (such as drunk driving, fatigue driving, driving without a license, etc.);

(B) the illegal traffic (such as speeding, indisputable way to grab the line, forced to overtake, rough handling, do not travel by road, do not yield to pedestrians and vehicles, with people traveling, etc.)

(3) "before starting the lookout not seriously thinking decentralized operation, eager to complete the task or the easy way out of bad mental activity;

(D) not serious maintenance, inspection truck, safety devices (steering, braking, speakers, lighting, etc.) is not complete and effective, fuel leakage, excessive tire wear, forklifts ill run;

(Five) after bad sight, depending on the moment than the road listening to the area (such as a narrow channel, eight curved fork, roadside obstacles, etc.) when the driver's blind confidence, not slow down by chapter, dealing with emergency situations without thinking quasi

(Six) downhill, slippery at (rain, wet pavement oiled, smooth surface, steel, etc.) you do not slow down, anxious to fight the direction or the emergency brake, causing skidding or even overturned.

(Seven) wire (including charging wire) aging Popi, fixed is not strong, Ground, bad and people are not cut off the power switch when leaving the truck.

　　 Unlike fixed all terrain forklifts machinery and equipment, random changes in their working environment, working conditions in turn depends on the driver's immediate operation, whether or not it is safe forklift operation almost at the foot of the hands of the best drivers in the truck, which the driver of the truck raised higher than the other operators safety skills requirements. In short, as long as the truck driver to safely operate the technology, to comply with safety rules, according to Zhang travel, civilized comity, usually diligent inspection and maintenance, in order to avoid the occurrence of various types of vehicles injury.

Storage Device Requirements

     Once considered the data storage requirements, mobile devices will face unprecedented challenges. Must Off road forklifts hold the hand-held terminal to reduce desktop systems not previously encountered vibrations and jolts. The rebound of the rotary drive is amazing, many mobile equipment vendors are aware of the problem, they used a double in a fixed manner to ensure the reliability of data storage: 1) to reduce the base bracket and physical shock; 2) Windows CE operating system, the use of Flash technology to store data and programs.
     Relatively common storage is Flash memory, such as disk or PCMCIA FLASH COMPACT FLASH other smaller packaging. Both packaging standards have been widely recognized, and avoid a lot of extra expense. PCMCIA flash memory has now reached 2G storage capacity, to provide sufficient space for the local storage of the mobile device. For example, WINDOWS 2000 1.4G space occupied, those well-known manufacturers and can provide COMPACT FLASH PCMCIA port, so that the system structure can be more flexible to meet the needs of customers.

An intelligent forklift mobile technology: Compare car terminal and handheld terminals

For the use of handheld terminal on the YTO High Mast Diesel Forklift or car terminal, has been controversial. In fact, the prevailing view was that these two technologies in parallel, are all complementary IT solutions. Lightweight, compact handheld terminal can be flexible in dealing with items to play. A hand-held terminal is usually limited display size, computing power, battery charging and replacement, etc. In addition, a number of other minor factors will affect -? Your workers wearing work gloves if it is, then the hand-held terminal will be somewhat inconvenient. A convenient, easy-to-use user interface is also very important factors.
     Vehicle terminal can carry handheld terminal technology advantage and expand its usefulness. The vehicle terminal mounted on lift trucks, truck, trailer, or other industrial vehicles, allowing information workers operate on the move, calling and all the data displayed on the screen. Driven vehicle terminal with standard wireless network 802.1l direct access to the successful implementation of enterprise management system.
     The formation of a virtual office environment on the truck, no matter when, where can directly access enterprise data. To find in the subzero cold environment perishable goods it? How do I know in particular large-scale production plant yield? How to command a large cargo truck transitions work? This is just a smart utility truck to play a few examples. Second, the core of the intelligent truck - truck when the smart vehicle terminal is running, the following points must be taken into account size, display quality, temperature range (and other environmental parameters), wireless access capabilities, power settings, and more. Many traditional business information system design does not take into account the many industrial operations in harsh environmental factors. Many companies are now beginning to realize the problem and started to meet the needs of the market.
     As we mentioned earlier, you want to pass information systems to improve the quality of work. Vehicle terminal must have the desired customer friendly operating performance and very high stability and reliability. Display size, brightness, contrast and overall reading of very critical. Similarly, the keyboard or touch screen input methods must be able to quickly, easily and universal. In addition, operating assistance, real-time data storage, processor driven, wireless network support and other aspects also have to be taken into account.

 

Intelligent truck performance and volume

Running on a Pentium processor system full-screen color display (VGA or better), can provide universal standard applications and programming environments. Also take into account the way the application is installed, vehicle tools, application site and automotive systems. Many manufacturers will be the scope of the application system will be diversity, display size and loading patterns into account, to meet the needs of users and OSHA. Brightness and readability is a very important parameter, the literacy rate in the industry often require more than 300nit display, a large screen is very popular, and thus require devices must expand overall system volume. So on a large screen can understand a little of the goods in any case very clearly. Those manufacturers, depending on the actual needs, in addition to providing general environmental or vehicle conditions applicable compact 8.4 inches VGA monitor, as well as 10.4 inches VGA, 12.1 inches or 15 inches SVGA XGA.
     High tightness improve equipment reliability
     gas powered forklift terminal must be able to adapt to the harsh working environment changing. Dirt, grease, or other contaminants will have a great damage to equipment. A high degree of sealing systems can reduce this impact and ensure stable performance and operating life of the equipment. In like food processing or pharmaceutical refrigeration required or soak in the work environment, NEMA-4 sealed standard equipment is a very important indicator. "Like the same drum airtight" seal standard NEMA-4, you can ensure that the equipment is suitable for indoor and outdoor environment, water, and wind, the impact of sand, rain, snow and other harsh environments.

Image display capability

In practice, production and warehousing, often require frequent small pieces of data transmission - barcode scanner to record the tray number or order number. Obviously this is not the main task of the CPU, the main task is to control the CPU user interface display. Those simple, character-based display is also far from being able to meet the needs. The graphical Lpg Gas Forklift user interface  not only easy to operate, but also greatly enhance the work efficiency. Time is money, so easy to operate, reliable performance has become the key to improving the competitiveness of these products. High resolution, bright color display can relieve the operator's eye fatigue, rapid conversion of data and reduce the intensity of work.
     A high-precision graphical interface, very demanding on the computer configuration. INTEL company needs at least 500Mhz Pentium Ⅲ series of CPU, and the Windows 98/2000 / NT / XP operating systems. Those vehicle terminal system manufacturers in the development of products, but also take into account the problem of costs, the production of these products are compatible with WindowsCE system, which can greatly reduce the costs associated with the system.

Intelligent truck

Seeking maximum profits, improve operational efficiency is the goal of every business, information systems in an office environment, the role has been well known. Now, the advantage of this positive information technology production lines, warehouses and distribution centers and other field operations expanded and extended environment.
     Site work applications (as well as a variety of operational environments) with unparalleled competitive. If people want their office software, and manufacturing and warehouse management systems together, so mobile, real-time transmission, convenient interface design and other factors will play a key role in the successful implementation. Personnel engaged in the production or storage will not be ready because the so-called "system" reasons to reduce work efficiency, easy to operate, convenient feedback is now a variety of technologies to pursue.
     With bar code technology, wireless LAN technology and data acquisition technology, a field operations system; enterprise management system extends to workers in the palm of your hand or off road rough terrain forklift to make it work more convenient, more intelligent system; wireless vehicle terminal equipment to the truck , guided by the information operations, which is the concept of intelligent all terrain forklifts.