The new dongfanghong TC4015 off road rough terrain forklift costumes attend the Canton Fair

In 2014 October, the dongfanghong with the new TC4015 rough terrain forklift trucks was successfully launched, and formally adopted by the factory inspection and certification of Quality Department of group company, ready to be shipped in Guangzhou for the 116th session of the Canton fair.

This Yituo (Luoyang) handling machinery Co. Ltd. the TC4015 and CPCD25 forklift two models. Booth No.: C01-07 (outdoor) 9.( four wheel rough terrain forklifts )

Vehicle Classification

                                                        Vehicle Classification

Forklift usually be divided into three categories: internal combustion forklifts, electric forklifts and warehouse trucks.
Internal combustion
Internal combustion forklifts are divided into ordinary internal combustion forklifts, heavy trucks, container trucks and sides of the truck.
Internal combustion forklift spare parts
① ordinary internal combustion forklifts
Generally use diesel, petrol, LPG or natural gas engine as power, load capacity of 1.2 to 8.0 tons, the operating channel width is generally 3.5 to 5.0 m, taking into account the emissions and noise problems, usually outdoors, workshop or other for exhaust emissions and noise do not require special places. Due to convenient refueling, it can achieve long continuous operation, and competent (such as rain) to work in harsh environments.
② rough terrain forklift Trucks
A diesel engine as power, load capacity from 10.0 to 52.0 tons, generally used for heavier cargo terminals, steel and other industries outdoor jobs.
Forklift Trucks
③ Container Handler
A diesel engine as power, load capacity from 8.0 to 45.0 tons, is generally divided into empty forklift, heavy container forklift and reachstacker. Applied to container handling, such as container yard or port terminal operations.
④ Sideloader
A diesel engine as power, load capacity of 3.0 to 6.0 tons. Without turning, with the ability to take the goods directly from the side of the fork, and therefore mainly used fork to take a long bar goods, such as wood, steel and so on.

Six electric forklift classification and their respective performance characteristics

      Six electric forklift classification and their respective performance characteristics

 

With the extensive application of forklifts for a variety of environments, electric forklifts are under various conditions have been developed. Thus different users can be based on their actual needs, consider the different types of electric forklifts. Here take a look at the six classification of electric forklifts and their respective features.

About 7 tons diesel forklift features six major classification are: electric pallet trucks; stacker electric pallet trucks; reach trucks; universal electric forklift; four-way electric forklifts; VNA narrow channel forklift. Here's an analysis of the six characteristics market:

(1) Electric Pallet Truck
    The main function is to achieve electric pallet truck to move pallets of goods from point to point in the plane, so there is no Mast system for focusing on handling, without stacking places, self-propelled, ride-on, sitting rider three types, the cost varies.

(2) electric pallet stacker forklifts
    Electric Pallet Truck Stacker is a lightweight indoor lifting stacking equipment, focusing on the stacking function, because the body light. Suitable for light materials handling small type in the floor warehouse or other narrow spaces.

(3) Reach truck
    Reach truck's lifting mechanism can be moved around the truck portrait. When the fork take the goods. Center of gravity of the goods fall within four wheels fulcrum constituted. So reach truck has good flexibility, high lift safety and stability. Its load range is usually 1-2.5 tons, lifting height up to 12 meters. However, due to the smaller wheels. Limited by nature, and because the structure is complex, costly, and therefore suitable for narrow space, lifting height requirements of the higher places, used for high-level storage warehouse.

(4) Universal 1.5 tons off road forklifts
    Universal universal electric forklift can travel, in addition to the main features have counterbalanced forklifts, the three wheels can be consistent with any angle toward the ~ direction, so the models to flexible, after the fork take the goods, according to the original site may limit turning, moving truck in any direction. The model solves the elongated material in the narrow space of the steering problem, greatly saving space, oblique stacking and removal can be achieved in the train and the bus compartment.

(5) Four-way electric forklift
    Set of four-way electric forklift reach trucks, side fork, forklift trucks functions in one. In configuration. It is basically the same and reach truck mast is located between the front and rear wheels, in front of another car were two interpolation arm outstretched legs, straddle the front wheel is equipped with support and goods but also with vertical mast forklift move back and forth. When unloading cargo fork, fork projecting, rear fork off cargo forks return to an intermediate position close to the vehicle body, so the truck driving stability is greatly improved.

    Reach truck with the exception that the two four-way bearing wheel electric forklift the front fork legs can swing 90 ° when the rear wheel is 90 ° by the steering mechanism, the whole place goes around the truck can travel from around the state travel, equivalent to side fork, and therefore suitable material handling more narrow elongated channel. The minimum channel width is usually less than 2 m. But the structure is complex and costly.

(6) VNA narrow channel forklift

    The main features of VNA forklift narrow channel is set up to do a three-way revolving door lifting mechanism, when stacking the body without turning, just rotate the goods or door frame. Thus the channel width requirements greatly reduced. Currently at 1.8 m below the minimum channel. But at the same time. Channel width also depends on the size of the tray. For example, when you are still unable to narrow the width of the channel carrying the elongated goods. In addition, in order to ensure the stability of the lateral stacking, the whole weight is far greater than the required three-wheel electric counterbalanced forklift trucks, so the economy slightly worse.

Electric forklift advantages:

                                            Electric forklift advantages

1. harmless to humans and cargo truck fuel during operation will produce gas, which not only causes damage to cargo handling, to produce odor and soot accumulation, but also endanger the operator and other people working in the same environment health, which is generated due to the toxic exhaust gas and dust in the air circulation caused. The electric forklift is concerned, it does not produce emissions, but also up and running more smoothly; also has the advantages of low noise, ultra-low vibration.

2. Low running costs with the rising international oil prices, compared with the cost of fuel to run electric forklift truck is very low. Electric forklift longer service life. Similar fuel truck like more than 70% cost savings.

3. Disable the automatic power-off function when the truck more than 10 minutes, regardless of the key switch is turned off, can be automatically cut off the power switch. This enables the use of the truck without, even if the operator forgets to close the key switch can be prevented the unnecessary power loss.

The battery is compatible with every brand of electric forklift battery is generic, so the original battery can also be used, so that each part can be maintained for a longer life.

5. Low maintenance costs are now electric forklift with AC motor, no carbon brushes; make contact deducting maintenance costs of electronic components is greatly reduced. Without replacing electronic consumables. Therefore, a more affordable electric forklifts.

With motor-driven electric forklift, battery energy. Carrying capacity of 1.0 to 4.8 tons, the mast height 3-6 meters, operating channel width is generally 3.5 to 5.0 m. No pollution, no noise.

battery forklifts fefers to the power to forklift operations, mostly for the battery to work. The battery is a battery, its role is limited energy can be stored for use in the right place. It works by converting chemical energy to electrical energy. Electric chinese forklift battery This battery is built. It should be noted: Battery best not horizontally! Because the internal battery is generally 22 to 28% sulfuric acid. When the battery being put plates and electrolyte can drown if left little space horizontally, then the battery will be part of the electrode plate is exposed to the air, which is very negative on the battery plates, but the general observation hole battery or have a vent at the top of the battery with the outside world, so the battery electrolyte is very easy flowing horizontally.

Forklift Highlights

                                                         Forklift Highlights

        A driving 1.5 tons rough terrain forklifts must go through professional training, through the assessment of production safety supervision department, obtain special operating permit, and after the company agreed to before being driving, operating without a license is prohibited. Do not drink and drive, driving not diet. Chats. Cell phones and talk walkie-talkie.
Second, the driver should be compliance law, standardized operation, safe driving, raise "safety first, prevention first" ideology.
Third, while driving the truck ban in high-altitude operations personnel with fork lift, in order to avoid falling from height accidents; prohibiting the use of a single fork operation, fork load carrying capacity should be consistent with the provisions prohibit overloading operations.
Fourth, the truck ban speed fork to take the job of goods, prohibited personnel standing on the forks; prohibit officers standing around when the fork fork to take cargo operations, in order to avoid collapse of the goods wounding.
Five, the driver of the vehicle should be checked before the job of lifting chain, door frame, fork without injury, bolts are secure; check whether you need refueling, lubricants, check the startup, operation, and braking performance; and checking lighting, sound signal is complete and valid, and then start to confirm normal operation; after starting the engine, listen to police engine running, check order status of each instrument. When there is a mechanical problem, can not repair themselves. Turn off the truck and inform machinery repair personnel.
Sixth, the driver started the truck should look around before, after confirming that no obstacles impede traffic safety start; start when loading a smooth start slowly and make sure smooth and reliable cargo.
Seven, the driver at the time of the fork goods, demand inspection fork spacing, so that the two forks load balancing, load forks should be as deep below, note the fork tip does not touch other goods; With a minimum of mast tilt to stabilize cargo, to avoid sliding backwards. The bottom of the fork height from the ground should be kept at a distance of 300-400mm travel.
When eight, truck driver loading highly obscured sight, should fall open truck; reversing signal to be issued when reversing, you must always pay attention to swing the car when the steering wheel control, speed to be smooth to drive back and forth to observe whether and pedestrians.
Nine, driving high mast diesel forklift or travel in and out of the way to the job site shall not rise too high forks, pay attention to whether the obstruction of the sky, with the brakes prohibit loading and high-speed cornering.
Ten, the main road truck driver traveling in the factory when not exceed 30km / h, other roads shall not exceed 20km / h. To maintain a certain distance from the vehicle in front when driving, if a pedestrian or vehicle should send a signal when the forward, when the flame is prohibited downhill slide.
XI during unloading truck driving speed should be slow and steady, do not pay attention to the wheels rolling mat surgery and other items other items, in order to avoid collapse wounding; after discharge should drop the fork to the normal driving position before driving.

Manual forklift editor

                                               Manual lpg forklift truck editor

Manual is a high-lift truck handling and short-distance transport of two cars, because they do not produce sparks and electromagnetic fields. Particularly suitable for automotive handling and workshops, warehouses, terminals, stations, garages and other places of flammable, explosive and fire ban goods handling and transportation. The product has a lift balance, rotation and flexible, easy to operate.
1, manual material handling hydraulic car is indispensable aids, pallet lightest, most notably anyone operational.
2, tiller shape suitable folder with plastic handle, particularly comfortable to use. The operator's hand protected by a rugged protection. Can be easily manipulated by hand lifting, down and walking lever, pallet trucks to use, lightweight, safe and comfortable.
3, torsional steel forks made from high-tensile steel channel. Tines made of round, when inserted into the tray, the tray from being damaged, so that the guide wheel fork smoothly inserted into the tray.
4, sturdy lifting system that can meet most lifting requirements, according to the standard requirements of galvanizing. Pump cylinder mounted on heavy-duty protective seat, chrome plated cylinder. Low control valves and pressure relief valve to ensure safe operation and long life.
5, wheels flexible operation, and equipped with sealed bearings, front and rear wheels made by durable nylon, rolling resistance is very small, and there are rubber, polyurethane or special tires for the election.
Manual hydraulic lpg forklifts
6, the hydraulic system and bearings completely no maintenance, but in extreme cases, such as in a wet environment or flushing with high-pressure hoses, all bearings are equipped with filling hole for refueling.

Forklift lifting system maintenance tips

                               Forklift lifting system maintenance tips

 
Currently on the market to choose from truck brands, models of complex, coupled with strong technology and the product itself is very professional, so the choice of models, vendor selection is a lot to buy companies often face. Industrial handling vehicles widely used in ports, railway stations, airports, freight yard, factory workshops, warehouses, distribution centers and distribution centers, and access to the cabin, loading and unloading, cargo handling operations inside pallets and containers. A pallet transport, container transport essential equipment. Disassembly and adjustment within the outer door frame. Among the main components of the diesel forklift lifting systems have relative motion. Where the inner and outer door frame composed of a deputy campaign, fork frame and inner door frame composed of a deputy campaign. In order to improve the accuracy of each deputy campaign movement, reducing the friction between them all moving components, reducing vibration and noise, improve lateral stability when the fork unloading cargo vehicle, inside and outside of the door frame and forks have to adjust side scroller gasket. By adjusting the gasket, so that the gap fork frame and the inner side of the wheel between the door frame, the gap and outside the roller and the inner and outer door frame between the door frame, in the case of a relative freedom of movement, the gap is not greater than 1mm. When a wheel or door frame coincides with the gap exceeds the design requirements of the gap, the wheel need to be adjusted or replaced to ensure that the gap rolling or sliding, reducing crash and prevent the cargo from slipping out of the forks. Mast flange sectional size (thickness) or more, or the entire reduction lmm combination mast transverse dimension (vehicle width direction) is larger than a predetermined size more than 2.5mm, deformation or warping occurs when the mast, the mast is required replacement, in order to ensure safety . Guide pulley and lifting chains. When the chain assembly, two chain tension should be equal under load as evenly as possible, there can be distortions, two sprocket rotation flexibility after installation. Pairing the two goods cross on thick, fork length should be approximately equal. Two forks horizontal section vertical section and the angle should be the same. After two forks mounted on the gas powered forklift, the plane should be kept within the same plane. Adjust the maximum length of lifting chain should be increased to a maximum fork lift height (ie lifting cylinder piston rises on the limit) When, after adjustment lifting chain should not be too tight, usually in the lm height, to impose 5ON force in the chain, the maximum deflection of 2Omm is qualified. Each time conservation, respond within and outside the door frame channel and chain sprocket lubrication to ensure good lubrication, reducing friction each deputy campaign. Lifting systems in a wide field of vision, two lift cylinder (cylinder) stroke should be equal, each inlet line should be smooth. Two cylinder piston rod end should be, at the same time in contact with the sprocket bracket within the door frame.